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LAFARGE CEMENT
TIRE BURNING RESEARCH
A Copy of the application submitted by LaFarge Cement to the
DEC
is available for
view at Memorial Library in the Village of Kinderhook.
TIRE BURNING IN CEMENT
KILNS
Courtesy of Friends of Hudson, Created by Sam
Pratt
Adapted from a fact sheet created by Montanans Against
Toxic Burning
http://www.nontoxicburning.org/facts.html
FACT
SHEET
"There’s no scientific basis for concluding that burning waste tires
in cement plants is safe."
--Dr. Seymour I. Schwartz, Professor of Environmental Science
Policy,
University of California, Davis and author of the Report,
"Domestic Markets for California’s Used and Waste Tires."
What can be found in tires?
Natural rubber and synthetic rubber containing styrene and
butadiene
Up to 17 different heavy metals including lead, zinc arsenic and
chromium
Benzene-based extender oils and other petrochemicals
Carbon black
Chlorine
What happens when tires are burned?
The hazardous constituents are released into air and create new,
frequently more toxic compounds.
Chlorinated materials produce dioxin. Dioxins are some of the most
toxic chemicals known; damaging health effects include cancer, birth defects,
and impaired child development.
Incomplete combustion of benzene leads to the creation of highly
toxic dioxins, furans, PCB’s (polychlorinated biphenals), and PAH’s
(polyaromatic hydrocarbons) – all known to cause cancer or reproductive
toxicity.
Metals are
not destroyed at any temperature. 100% are emitted from the stack or
concentrated in the cement product or in the waste material of the process.
Lead is poisonous to the nervous system, known to cause learning disabilities;
zinc can cause birth defects; chromium and arsenic can cause
cancer.
What’s wrong with burning tires in cement kilns?
Cement
kilns are designed to make cement , not to be waste
incinerators.
Cement kilns are not equipped with secondary combustion chambers
to assure complete destruction of wastes.
Cement kilns do not have to meet the same stringent standards of
performance and the emission limits required of commercial incineration
facilities.
Combustion recovers only a portion of the energy contained in a
tire. True recycling is much more efficient.
When plants
import scrap tires, local communities and agricultural lands receive the
resulting pollution.
What
alternatives to burning tires are there?
Tires are being recycled into rubberized asphalt roadbeds and
other rubber products, such as recycled tires.
Scrap tire
shreds are being used successfully as drainage layers under roadways, fill for
embankments and retaining walls, frost barriers and many other innovated
applications.
FOR MORE
ALTERNATIVES, SEE " TIRE RECYCLING"
BELOW
What are the economic impacts of tire-burning?
Contaminated agricultural products, fish and game, could threaten
an area’s economic vitality.
Real estate values and tourism could be depressed.
Related
health care costs are absorbed by the community, not the cement
company.
What are the potential health impacts?
Toxic chemicals released by burning tires become part of the food
chain, entering water, soil, plants, livestock, dairy products, and wild
life.
Studies are
finding that indirect exposure to toxins through the food chain presents
serious health risks to humans, even more serious than inhaling pollutants.
What’s the
point?
Burning tires in cement kilns is neither "recycling" nor a sound
disposal solution.
Dispersed toxic by-products will enter the food chain and our
bodies.
The poor
operating record of many cement companies cast doubt on their ability to burn
wastes safely within set emission limits.
PLANTS SHOULD NOT BURN WASTES TO
SAVE FUEL COSTS
AT THE EXPENSE OF THE SURROUNDING
COMMUNITIES.
For more information about toxic burning in cement kilns, visit
http://www.cementkiln.com or e-mail info@NoToxicBurning.org
BURNING in CEMENT KILNS
An open house forum presented by the Podre Sierra
Club
Comments of Dr. Neil Carman May 23,
2001
Dr. Neil Carman has a background in chemistry, molecular biology, and
genetics. A former inspector, enforcement officer, and whistle blower for the Texas
Air Control Board, he has inspected over 200 industrial plants, including tire manufacturers and
cement kilns. He is a current Clean Air Director for the Sierra Club Lone
Star Chapter, and a member of the Sierra Club’s national air quality committee.
Dr. Carman is also in great demand as an expert witness throughout
the USA.
PROBLEMS DR. CARMAN & OTHERS HAVE FOUND IN CEMENT KILNS BURNING
TIRES:
- Tires contain high level toxic heavy metals. Holnam’s own data
show tires contain 407% more chromium, 392% more lead, and 1448% more arsenic
than coal. Metals do not burn, so they are released into the air as ash.
- Tires are composed of styrene and 1,3-butadiene, both suspected of
causing cancer; extender oils which contain carcinogenic benzene derivatives;
and carbon black, a fine particulate matter produced by the incomplete
combustion of fossil fuels.
- Unlike incinerators which are designed specifically for the task,
cement kilns cannot use afterburners. This important technology has been
included on every incinerator built in the last 45 years, and is vital during
"upsets," which cement kilns regularly experience.
Emissions of some compounds in tire burning cement kilns are
"through the roof."
Monitoring and enforcement by the State (of Texas) is lax.
Colorado permitted tire burning in Florence CO with less testing in some
respects than you would need for your car. Only four pollutants were tested
out of many dozens expected to be emitted. Instead, the State accepted a test
from a very different facility in Seattle, Washington.
POLLUTANT INCREASES WHILE BURNING
TIRES
Texas Natural Resource Conservation Commission: Midlothian Plant,
10/91
- Benzaldehyde emissions over 400% higher than
coal.
A pilot scale study conducted by the EAP 7/94
Increases of 16 of 17 air pollutants tested under some or several
conditions.
Many increases are large and ranged from 200% to 9,200% above
normal.
Though only wire-free crumb rubber was used, all 10 metal
emissions increased.
Lead increased by 700%, and zinc by
13,100%.
California Portland Cement, 3.6% TDF
Benzene 744% increase
Mitsubishi Cement Company, Lucerne Valley, CA 20% TDF
Particulates 419%
OTHER increases include PAH’s, (napthalene, phenanthrene,
fluroranthene, benzo-a-anthracene, chrysene, benzo-a-fuoranthene,
benzo-k-fluroanthene, benzo-e-pyrene, benzo-ghi-perylene.) Increases in eleven
dioxin congeners, including TCDD and total. Increases in METALS: (arsenic,
barium, beryllium, cadmium, hexavalent chromium, lead, manganese, mercury,
nickel, selenium, thallium, zinc.)
Southwest Portland, Victorville plant 24.6% TDF
- Elevated rates of dioxins, furans, PAH’s, Arsenic, beryllium, Hex.
Chromium, Cadmium and Mercury.
Ash Grove Cement, Oct. 25, 1990, comments on proposal to burn
tires
By Dr. E. Kleppinger
- Comments conclude chromium emissions increase by nearly 500%,
nickel emissions by over 450%, lead emissions by a factor of 7 to 91 times,
and cadmium by a factor of 5 to 10 times.
TIRE RECYCLING
COURTESY OF Montanans Against Toxic Burning
and Friends of
Hudson
Burning tires and other wastes in cement plants is
NOT recycling. Combustion recovers only a portion of the
energy contained in a tire; true recycling is much more energy efficient.
Tires are being recycled into running tracks, railroad ties, roofing
shakes, parts on autos, sound barriers, playground safety mats, solid bicycle
tires, tennis courts, compost bins, traffic delineators, slurry for levees and
roads, flowable concrete, new tires, (current manufacturing processes allow up
to 10% of a new tire to be made from recycled tires) and more.
In Belgrage, Montana, there is a company named Big SKY Tire Feeders
that makes livestock feeders out of used tractor tires. They hope to use 5000
scrap tractor tires per year.
CIVIL ENGINEERING
APPLICATIONS:
Shredded tires are being used as lightweight fill which has
improved permeability and greater insulating properties than traditional fill
materials. Tire shreds can replace other conventional fill, such as expanded
foam.
Tire shreds can be used in septic tank leach fields, with an
average four bedroom house using approximately 1,350 tires per
system
Other civil engineering projects utilizing tire shreds and/or
crumb rubber include overpass fill, levee slurry walls (mixed with concrete),
frost barriers, retaining wall fill, roadway base fill, bridge abutment fill,
highway edge drains, and leachate collection and methane gas collection
systems in land fills.
RUBBERIZED ASPHALT CONCRETE
Rubberized asphalt concrete, or RAC, is made by grinding scraps of
tires into crumb rubber by blending the crumb with asphalt and aggregate. Los
Angeles County has used rubberized pavement since 1993, with positive results.
RAC roads are longer lasting, better riding, resistant to rutting and cracking;
they reduce road noise by 50% to 80%, and are less expensive to build that
traditional concrete highways. As with conventional asphalt, broken up rubber
asphalt can be recycled into other road projects, so that scrap tires can be
recycled over and over.
To read about California’s use of tires in asphalt, see
www.dot.ca.gov/ctnews/november00/
MORE USES FOR SCRAP TIRES
Waste tires can be compressed and bound into bales. Use for tire
bales include steambank erosion projects, feedlot drainage applications,
livestock windbreak and corral applications, and firing range
backstops.
Crumb and granulated rubber is being recycled into molded rubber
products.
EXTENDING TIRE LIFE
Tire manufacturers are producing long-lived tires rated at 100,000
miles. Retreading extends tire life; truck and heavy equipment tires are best
suited for retreading.
ENERGY VALUES
It takes approximately 55,000 BTU to produce a pound of rubber. Tires
burned for fuel have an energy value of approximately 14,000 BTU per pound. It
takes less than 1,000 BTU to convert a pound of waste tire rubber into good
quality granulated or crumb rubber. Why "recover" 14,000 BTU per pound of rubber
in cement plants if we can preserve 54,000 BTU by recycling?
Considering the potential health and environmental hazards of tire
burning and the low energy efficiency of incineration relative to recycling
scrap tires into rubber products, burning tires in cement kilns is more
irresponsible, it’s the worse thing to do with scrap
tires.
FOR MORE INFORMATION
Visit www.notoxicburning.org/recycling.html
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