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TIRE BURNING RESEARCH

A Copy of the application submitted by LaFarge Cement to the DEC

is available for view at Memorial Library in the Village of Kinderhook.


TIRE BURNING IN CEMENT KILNS

Courtesy of Friends of Hudson, Created by Sam Pratt

Adapted from a fact sheet created by Montanans Against Toxic Burning

http://www.nontoxicburning.org/facts.html

FACT SHEET

"There’s no scientific basis for concluding that burning waste tires in cement plants is safe."

--Dr. Seymour I. Schwartz, Professor of Environmental Science Policy,

University of California, Davis and author of the Report,

"Domestic Markets for California’s Used and Waste Tires."

What can be found in tires?

  • Natural rubber and synthetic rubber containing styrene and butadiene
  • Up to 17 different heavy metals including lead, zinc arsenic and chromium
  • Benzene-based extender oils and other petrochemicals
  • Carbon black
  • Chlorine

What happens when tires are burned?

  • The hazardous constituents are released into air and create new, frequently more toxic compounds.
  • Chlorinated materials produce dioxin. Dioxins are some of the most toxic chemicals known; damaging health effects include cancer, birth defects, and impaired child development.
  • Incomplete combustion of benzene leads to the creation of highly toxic dioxins, furans, PCB’s (polychlorinated biphenals), and PAH’s (polyaromatic hydrocarbons) – all known to cause cancer or reproductive toxicity.
  • Metals are not destroyed at any temperature. 100% are emitted from the stack or concentrated in the cement product or in the waste material of the process. Lead is poisonous to the nervous system, known to cause learning disabilities; zinc can cause birth defects; chromium and arsenic can cause cancer.

What’s wrong with burning tires in cement kilns?

  • Cement kilns are designed to make cement , not to be waste incinerators.
  • Cement kilns are not equipped with secondary combustion chambers to assure complete destruction of wastes.
  • Cement kilns do not have to meet the same stringent standards of performance and the emission limits required of commercial incineration facilities.
  • Combustion recovers only a portion of the energy contained in a tire. True recycling is much more efficient.
  • When plants import scrap tires, local communities and agricultural lands receive the resulting pollution.

What alternatives to burning tires are there?

  • Tires are being recycled into rubberized asphalt roadbeds and other rubber products, such as recycled tires.
  • Scrap tire shreds are being used successfully as drainage layers under roadways, fill for embankments and retaining walls, frost barriers and many other innovated applications.

FOR MORE ALTERNATIVES, SEE " TIRE RECYCLING" BELOW

What are the economic impacts of tire-burning?

  • Contaminated agricultural products, fish and game, could threaten an area’s economic vitality.
  • Real estate values and tourism could be depressed.
  • Related health care costs are absorbed by the community, not the cement company.

What are the potential health impacts?

  • Toxic chemicals released by burning tires become part of the food chain, entering water, soil, plants, livestock, dairy products, and wild life.
  • Studies are finding that indirect exposure to toxins through the food chain presents serious health risks to humans, even more serious than inhaling pollutants.

What’s the point?

  • Burning tires in cement kilns is neither "recycling" nor a sound disposal solution.
  • Dispersed toxic by-products will enter the food chain and our bodies.
  • The poor operating record of many cement companies cast doubt on their ability to burn wastes safely within set emission limits.

PLANTS SHOULD NOT BURN WASTES TO SAVE FUEL COSTS

AT THE EXPENSE OF THE SURROUNDING COMMUNITIES.

For more information about toxic burning in cement kilns, visit http://www.cementkiln.com or e-mail info@NoToxicBurning.org


 BURNING in CEMENT KILNS

An open house forum presented by the Podre Sierra Club

Comments of Dr. Neil Carman May 23, 2001

Dr. Neil Carman has a background in chemistry, molecular biology, and genetics. A former inspector, enforcement officer, and whistle blower for the Texas Air Control Board, he has inspected over 200 industrial plants, including tire manufacturers and cement kilns. He is a current Clean Air Director for the Sierra Club Lone Star Chapter, and a member of the Sierra Club’s national air quality committee. Dr. Carman is also in great demand as an expert witness throughout the USA.

PROBLEMS DR. CARMAN & OTHERS HAVE FOUND IN CEMENT KILNS BURNING TIRES:

  • Tires contain high level toxic heavy metals. Holnam’s own data show tires contain 407% more chromium, 392% more lead, and 1448% more arsenic than coal. Metals do not burn, so they are released into the air as ash.
  • Tires are composed of styrene and 1,3-butadiene, both suspected of causing cancer; extender oils which contain carcinogenic benzene derivatives; and carbon black, a fine particulate matter produced by the incomplete combustion of fossil fuels.
  • Unlike incinerators which are designed specifically for the task, cement kilns cannot use afterburners. This important technology has been included on every incinerator built in the last 45 years, and is vital during "upsets," which cement kilns regularly experience.
  • Emissions of some compounds in tire burning cement kilns are "through the roof."
  • Monitoring and enforcement by the State (of Texas) is lax. Colorado permitted tire burning in Florence CO with less testing in some respects than you would need for your car. Only four pollutants were tested out of many dozens expected to be emitted. Instead, the State accepted a test from a very different facility in Seattle, Washington.

POLLUTANT INCREASES WHILE BURNING TIRES

Texas Natural Resource Conservation Commission: Midlothian Plant, 10/91

  • Benzaldehyde emissions over 400% higher than coal.

A pilot scale study conducted by the EAP 7/94

  • Increases of 16 of 17 air pollutants tested under some or several conditions.
  • Many increases are large and ranged from 200% to 9,200% above normal.
  • Though only wire-free crumb rubber was used, all 10 metal emissions increased.
  • Lead increased by 700%, and zinc by 13,100%.

California Portland Cement, 3.6% TDF

  • Benzene 744% increase

Mitsubishi Cement Company, Lucerne Valley, CA 20% TDF

  • Particulates 419%

OTHER increases include PAH’s, (napthalene, phenanthrene, fluroranthene, benzo-a-anthracene, chrysene, benzo-a-fuoranthene, benzo-k-fluroanthene, benzo-e-pyrene, benzo-ghi-perylene.) Increases in eleven dioxin congeners, including TCDD and total. Increases in METALS: (arsenic, barium, beryllium, cadmium, hexavalent chromium, lead, manganese, mercury, nickel, selenium, thallium, zinc.)

Southwest Portland, Victorville plant 24.6% TDF

  • Elevated rates of dioxins, furans, PAH’s, Arsenic, beryllium, Hex. Chromium, Cadmium and Mercury.

Ash Grove Cement, Oct. 25, 1990, comments on proposal to burn tires

By Dr. E. Kleppinger

  • Comments conclude chromium emissions increase by nearly 500%, nickel emissions by over 450%, lead emissions by a factor of 7 to 91 times, and cadmium by a factor of 5 to 10 times.

 TIRE RECYCLING

COURTESY OF Montanans Against Toxic Burning 

and Friends of Hudson

Burning tires and other wastes in cement plants is NOT recycling. Combustion recovers only a portion of the energy contained in a tire; true recycling is much more energy efficient.

Tires are being recycled into running tracks, railroad ties, roofing shakes, parts on autos, sound barriers, playground safety mats, solid bicycle tires, tennis courts, compost bins, traffic delineators, slurry for levees and roads, flowable concrete, new tires, (current manufacturing processes allow up to 10% of a new tire to be made from recycled tires) and more.

In Belgrage, Montana, there is a company named Big SKY Tire Feeders that makes livestock feeders out of used tractor tires. They hope to use 5000 scrap tractor tires per year.

CIVIL ENGINEERING APPLICATIONS:

  • Shredded tires are being used as lightweight fill which has improved permeability and greater insulating properties than traditional fill materials. Tire shreds can replace other conventional fill, such as expanded foam.
  • Tire shreds can be used in septic tank leach fields, with an average four bedroom house using approximately 1,350 tires per system
  • Other civil engineering projects utilizing tire shreds and/or crumb rubber include overpass fill, levee slurry walls (mixed with concrete), frost barriers, retaining wall fill, roadway base fill, bridge abutment fill, highway edge drains, and leachate collection and methane gas collection systems in land fills.

RUBBERIZED ASPHALT CONCRETE

Rubberized asphalt concrete, or RAC, is made by grinding scraps of tires into crumb rubber by blending the crumb with asphalt and aggregate. Los Angeles County has used rubberized pavement since 1993, with positive results. RAC roads are longer lasting, better riding, resistant to rutting and cracking; they reduce road noise by 50% to 80%, and are less expensive to build that traditional concrete highways. As with conventional asphalt, broken up rubber asphalt can be recycled into other road projects, so that scrap tires can be recycled over and over.

To read about California’s use of tires in asphalt, see www.dot.ca.gov/ctnews/november00/

MORE USES FOR SCRAP TIRES

  • Waste tires can be compressed and bound into bales. Use for tire bales include steambank erosion projects, feedlot drainage applications, livestock windbreak and corral applications, and firing range backstops.
  • Crumb and granulated rubber is being recycled into molded rubber products.

EXTENDING TIRE LIFE

Tire manufacturers are producing long-lived tires rated at 100,000 miles. Retreading extends tire life; truck and heavy equipment tires are best suited for retreading.

ENERGY VALUES

It takes approximately 55,000 BTU to produce a pound of rubber. Tires burned for fuel have an energy value of approximately 14,000 BTU per pound. It takes less than 1,000 BTU to convert a pound of waste tire rubber into good quality granulated or crumb rubber. Why "recover" 14,000 BTU per pound of rubber in cement plants if we can preserve 54,000 BTU by recycling?

Considering the potential health and environmental hazards of tire burning and the low energy efficiency of incineration relative to recycling scrap tires into rubber products, burning tires in cement kilns is more irresponsible, it’s the worse thing to do with scrap tires.

FOR MORE INFORMATION

Visit www.notoxicburning.org/recycling.html

 

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